How can modified plastics enterprises promote intelligent manufacturing?

In the moment of artificial intelligence, intelligent manufacturing is heating up again, and a new round of industrial transformation is sweeping all walks of life. As an important part of the new chemical material field, the modified plastics enterprises are also under the pressure of intelligent manufacturing and upgrading. According to the experience of advanced enterprises at home and abroad, the modified plastics enterprises can advance the intelligent manufacturing from several aspects.

After years of rapid development, modified plastic has been widely used in many fields, and has produced a number of domestic advanced enterprises. But overall, the level of China's modified plastics industry still lags behind the international giants, especially in the intelligent aspect.

Modified plastics in our country, therefore, enterprises need to improve the level of intelligent manufacturing, optimization of the whole manufacturing process, improve product quality, enhance market competitiveness, in order to narrow the gap with the international giant.

Modified plastics, according to foresight industry research institute published "China modified plastics industry production and marketing demand and investment forecast analysis report, analysis, modified plastics enterprises in the promotion of intelligent manufacturing, can from the following six aspects:

First, start with the overall planning of the factory. Modified plastic intelligent manufacturing upgrade is a system engineering, including factory, workshop, equipment, production line and other levels. Therefore, in the process of intelligent manufacturing upgrading, we need to start from the overall planning of the factory and optimize the configuration of all levels and links.

Secondly, in the key production process, use the automation control equipment. A key link in the process of modified plastics production including the screw arrangement and optimization, feed ingredients two large extrusion automation control equipment operation, make good use of intelligent equipment, can improve the efficiency, avoid production error.

Third, production process visualization. After an intelligent upgrade, people cut back drastically, but there is a need for special people to watch the production process in case something unusual happens. The production process visualization is needed to facilitate the observation and monitoring of relevant personnel.

Fourthly, on-line monitoring and monitoring are realized in the production process. In order to improve the quality of products, we need to monitor the performance of color difference, moisture, impact strength, etc., and real-time monitoring parameters such as temperature, pressure and speed.

Fifth, establish a process database. Through the process parameters, equipment running status such as data acquisition, storage and analysis, can realize remote monitoring, ensure the quality control of traceability, and prediction, optimization and control of production process.

Finally, the workshop level industrial Internet was established. Through the interconnection of each system, the integration in the production process is realized, and the production mode of modified plastics is fundamentally changed to maximize the benefit.

To sum up, modified plastics in the intelligent manufacturing enterprise, from the allocation of resources, process optimization, process control, quality control, data management, and other aspects, really enhance the level of intelligence.